Clemas & Co GANSOW 61BF 57 Servicehandbuch

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GANSOW 61BF 57 SCRUBBER DRYER

SERVICE AND PARTS

MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way,

Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: 01684 850777 Fax: 01684 850707

2 ENGLISH

Inhaltsverzeichnis

Inhaltszusammenfassung für Clemas & Co GANSOW 61BF 57

Seite 1 GANSOW 61BF 57 SCRUBBER DRYER SERVICE AND PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 2 ENGLISH...
Seite 2 Email: info@clemas.co.uk Web: www.clemas.co.uk ENGLISH 3...
Seite 3: Inhaltsverzeichnis
INDEX: IMPORTANT WARNINGS…………………………………… INSTRUCTIONS BEFORE OPERATING…………………… 5 PRACTICAL GUIDE FOR THE OPERATOR……………… INSTRUCTIONS…………………….…………………….… TROUBLESHOOTING…………………….………………… CLEANING AND MAINTENANCE…………………….…… OPTIONAL ACCESSORIES…………………….…………… CE CONFORMITY DECLARATION………..…….………… TECHNICAL SPECIFICATION…………………….………… 22 SPECIAL INFORMATION FOR 10. USING THE BATTERIES AND CHARGER………………… 23 CONTROL AND MAINTENANCE 11. OPERATIONS…………………….…………………….…… 4 ENGLISH...
Seite 4: Important Warnings
IMPORTANT WARNINGS: 1.1. IMPORTANT! This appliance is not suitable for removing dusts hazardous to health. 1.2. IMPORTANT! This appliance is not suitable for washing carpet or textile floors or wood floors not treated with non-absorbent resin. 1.3. This appliance is not approved for use on public roads or highways. 1.4.
Seite 5 - unplug the plug from the charger from the charger socket; remove the key from the control panel. ATTENTION Before changing the main fuse, disconnect the battery cables from the respective terminals (danger of short circuit). 1.11. Under no circumstances may the charger leads (connecting the charger to the machine) supplied be modified.
Seite 6: Instructions Before Operating
1.16. IMPORTANT! Rooms where batteries are being charged should always be well ventilated. * Not relevant to maintenance free gel batteries INSTRUCTIONS BEFORE OPERATING: 2.1. Before operating a battery-powered machine, please read all the following instructions and the instructions for use of the charger (if purchased).
Seite 7: Practical Guide For The Operator
The transition of one LED to another with a delay of just 15 seconds ensures a prompt response in the event of flat batteries to avoid discharging them further and therefore irreparably reducing their working life. 2.4. IMPORTANT! The machine must not under any circumstances be started up with the front and top lids raised.
Seite 8 3.4. Make sure the cap of the dirty water tank (on the right) drain hose is correctly in place. Perfect closure of the cap is essential to obtain a vacuum in the collection tank and therefore maximum suction power. 3.5. Turn the key switch clockwise to start the machine.
Seite 9: Instructions
INSTRUCTIONS: 4.1. SERIES "B" MODELS WITHOUT DRIVE: The appliance is equipped with a patented drive system - as the brush rotates in contact with the ground, it draws the whole machine along at the correct working speed. By pushing slightly, the drive speed can be increased as required. Holding it back slows it down.
Seite 10 4.3. By means of a vacuum created inside the collection tank, the used water and the dirt are completely absorbed and conveyed to the dirty water tank. To prevent dirty water or foam damaging the vacuum motor, the collection tank is protected by two sensors (electrodes) which shut the machine down when the tank is full (they also detect the level of any foam present).
Seite 11 simpler and more effective, the appliance is fitted with an exclusive system: the tank tilts backwards, after raising the lid, lift the tank until it rests on the chassis (empty before tilting); after removing the cap, lower the drain hose to allow the water to run off rapidly;...
Seite 12 4.8. When parking the machine, you are recommended to lower the brush head to anchor it to the ground. 4.9. The machine has a rapid brush replacement system: 1- turn the key to the off position (anticlockwise as far as it will go), 2- use the pedal to lift the brush head, 3- hold the brush with both hands and turn it sharply in the normal direction of rotation.
Seite 13 same in all the battery cells. Dry cells shorten battery life and may cause irreparable damage to the entire battery (not relevant to maintenance-free gel batteries). ATTENTION If the battery is damaged, the acid is highly corrosive! 4.12. IMPORTANT! Rooms where batteries are being charged should always be well ventilated.
Seite 14: Troubleshooting
5. TROUBLESHOOTING: 5.1. No water is delivered, check that: the brush is moving, if necessary, activate the brush by using the button on the left of the control panel, there is water in the tank and the level is above the filter (the red LED on the switch board is flashing), if necessary, top up and add detergent, the clean water filter is not clogged,...
Seite 15 Gansow Distributor Technical Assistance Service if necessary. check the main fuse. check the charge of the batteries and if necessary, charge. 5.4. Water is not sucked up, although the motor is operating; make sure the cap is correctly in place on the drain hose. make sure the suction hose between the squeegee and the dirty water tank is not blocked.
Seite 16 turn round or replace excessively worn squeegee blades. They can be reversed to extend the working life, STRAIGHT SQUEEGEE: adjust pressure on the ground using the screw on the mobile support, tightening lightens the pressure, unscrewing increases pressure. PARABOLIC SQUEEGEE: adjust pressure on the ground by tightening the adjustment nuts above the levelling wheels on the back of the squeegee.
Seite 17: Service And Maintenance
6. SERVICE AND MAINTENANCE: 6.1. Before any servicing or maintenance work is carried out on the machine and before any parts are replaced: drain both tanks completely, unplug the plug from the charger from the charger socket, turn off the key switch. 6.2.
Seite 18: Optional Accessories
6.8. Perform battery maintenance regularly to maintain their efficiency and extend their working life. They are expensive and should be kept in good condition. 6.9. The outlet slits on the suction motor should be checked and cleaned regularly, especially where there is a considerable amount of fluff in the atmosphere.
Seite 19 31 B 46/50 41 B/BF 53/57 61 B/BF 53/57 Cleaning width 460/500 530/570 530/570 Squeegee width Capacity per hour theor. m²/h 1840 2120/2930 2120/2930 Maximum speed km/h 4/5,5 4/5,5 Number of brushes Brush diameter Max. brush pressure 31.5 31.5 Pressure of brush head g/cm on the ground Brush rotation speed...
Seite 20 TECHNICAL SPECIFICATION: 61 B/BF 65/68 71 BF 70/72 71 BF 85 Cleaning width 650/680 700/720 Squeegee width 1000 1000 1150 Capacity per hour theor. m²/h 2120/2930 3850 4675 Maximum speed km/h 4/5,5 Number of brushes Brush diameter Max. brush pressure 31,5 Pressure of brush head g/cm...
Seite 21 TECHNICAL SPECIFICATION: 124x69x113 Machine size 163x76x111 167x86x111 X/Y/Z 139x69x113 Total oscillation value m/s² <2,5 <2,5 <2,5 91 BF 70/72 91 BF 85 101 BF 70/72 Cleaning width 700/720 700/720 Squeegee width 1000 1150 1000 Capacity per hour theor. m²/h 3850 4675 3850 Maximum speed...
Seite 22 TECHNICAL SPECIFICATION: Brush motor power Drive ELECTRONIC ELECTRONIC ELECTRONIC Nominal drive motor power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 139x76x113...
Seite 23 TECHNICAL SPECIFICATION: Cleaning width 700/720 Squeegee width 1150 1000 1150 Capacity per hour theor. m²/h 4675 3850 4675 Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground Brush rotation speed Brush motor power Drive ELECTRONIC...
Seite 24 TECHNICAL SPECIFICATION: Number of batteries Voltage of batteries in series Machine size 167x86x115,5 163x76x115,5 167x86x115,5 X/Y/Z Total oscillation value m/s² <2,5 <2,5 <2,5 101 BF 70/72 S 101 BF 85 S 131 BF 100 S Cleaning width 700/720 1000 Squeegee width 1000 1150 1150...
Seite 25 TECHNICAL SPECIFICATION: Nominal drive motor 1100 power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series Machine size 163x76x115,5 167x86x115,5 168x102x115,5 X/Y/Z Total oscillation value...
Seite 26: Ce Conformity Declaration
CE CONFORMITY DECLARATION We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.
Seite 27: Special Information For 10. Using The Batteries
Fax: +49 (0)2303 2580 199 SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER Do you know how much a set of batteries costs? Between about 650 and 2000 € according to the size of your machine. Should you have armoured tube batteries, the cost of a set is between 2500 and 2100 €.
Seite 28 Every battery should only be discharged to 70 or 80% of its rated capacity. You will overburden the batteries, if you use your machine too long, too often. How long you can safely work your machine, will be explained to you, when our service personnel installs your equipment.
Seite 29 A quarterly full charge. If loads are connected, e.g. BEM, a full charge could be needed after 3 weeks. Float charging at the instructed charging voltage. - Correct connection of the battery charger. Please take careful note that: the plug of the charger cable is firmly plugged into the machine; the mains plug is firmly fitted into the wall socket.
Seite 30: Run-In Instruction
therefore damaged prematurely. Should you find loose post terminals, please do not simply tighten them, but remove them, clean the post and the terminal inside and out, smear with battery grease and refit tightly. - Run-in instruction Note that brand-new batteries need a running-in period and thus can not yet supply full power during the first 8 - 10 discharges.
Seite 31 Tap water has an electrical conductivity and will destroy the batteries. You can purchase distilled water at Electrical Wholesalers, from us, or from Petrol Stations. If you have any further questions about the handling of our battery machines then please contact your nearest Gansow representative or our head quarter in Unna / Germany.
Seite 32: Control And Maintenance 11. Operations
CONTROL AND MAINTENANCE OPERATIONS: IMPORTANT Repairs should preferably be performed by qualified personnel. Only original spare-parts may be used. Modification of the machine without the approval of the manufacturer or the use of unauthorised materials invalidates the warranty as the structural condition of the machine may differ from that described in the certificate After any repair work by unauthorised personnel the machine must be officially approved by Gansow or a technician authorised by the company...
Seite 33 Table of recommended checks, inspections and maintenance and schedule, based on daily use of about four hours; Description of control interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 1. General controls Check the fixing and condition of the brush Check for water leaks from the tanks Clean the solution tank filters Make sure the switches and indicator lights...
Seite 34 Description of controls interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 4. Collection tank Make sure the drain hoses are not blocked Make sure the suction hose is not blocked 5. Batteries Check the condition of the cables and the seal of the cell caps.
Seite 35 IP Gansow GmbH Dreherstraße 9 59425 Unna www.gansow.de kundendienst@gansow.d Tel.: 0049 (0)2303 2580-0 36 ENGLISH...
Seite 36 DATUM/DATE: 01/2011...
Seite 37 85617 61 BF 57 Verkleidung-Cover Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05328 VTVT00173 Schraube, Senkkopf-, M 6 x 25 countersunk head screw, M 6 x 25 0002 05096 VTDD00482 Mutter, Sechskant, M 6 hexagonal screw, M 6 0003 01728...
Seite 38 85617 61 BF 57 0028 05557 VTRS00067 Rosette, M 5, schwarz collar, M 5, black 0029 31214 Aufkleber, Keil, grün, links, 41/61/91 B/BF sticker,wedge form,gr.,left,41/61/91B/BF 0030 05157 VTVR00073 Niete, Blind-, 4 x 12 rivet, 4 x 12 mm 0031 31244 Aufkleber, grün, 61 BF 57 sticker, green, 61 BF 57 0032...
Seite 39 DATUM/DATE: 01/2011...
Seite 40 85617 61 BF 57 Verkleidung-Cover 0038 05116 VTRS00505 Scheibe, Unterleg-, M 10 washer, M 10 0039 05114 VTRS00040 Scheibe, Unterleg-, 12 x 18 x 1 mm washer, 12 x 18 x 1 mm 0040 24003 LAFN01392 Verbindungslasche,Bürstenkopf,41/61B/BF connection link, 41/61 B/BF 0041 05116 VTRS00505 Scheibe, Unterleg-, M 10...
Seite 41 85617 61 BF 57 BLATT/PAGE 2...
Seite 42 DATUM/DATE: 01/2011 85614/85617/85618 MODELL/MODEL: 41/61 BF 57/68 GESTELL/FRAME BLATT/PAGE: 02...
Seite 43 DATUM/DATE: 01/2011...
Seite 44 85617 61 BF 57 Gestell-Frame Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 24002 Gestell, 41/61 B/BF frame, 41/61 B/BF 0002 14330 RTRT00063 Lenkrolle, 125 mm caster wheel, 125 mm 0003 75258 VTVT00326 Schraube, Schloss-, M 8 x 30 carriage bolt, M 8 x 30 0004 75057...
Seite 45 DATUM/DATE: 01/2011...
Seite 46 85617 61 BF 57 Wassertank-Tank Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05359 MPVR60346 Abdeckkappe, Kunststoff-, M 6 cap for hexagonal nut, M 6 0002 05241 VTVT06238 Schraube, Sechskant, M 6 x 35 hexagonal screw, M 6 x 35 0003 05123 VTRS00043 Scheibe, Unterleg-, M 6...
Seite 47 85617 61 BF 57 0028 41136 DBDB00937 Tankwand, Flexible, 61/91 B/BF membrane, 61/91 B/BF 0029 21437 LAFN01423 Rahmen für flexible Tankwand, 61/91 B/BF frame for membrane, 61/91 B/BF 0030 05245 VTVT15141 Schraube, Sechskant, M 6 x 25, VA hexagonal screw, M 6 x 25, stainless steel 0031 31213 Tankdichtung, Green Line, Meterware...
Seite 48 DATUM/DATE: 01/2011...
Seite 49 85617 61 BF 57 Wassertank-Tank 0038 02060 CEVR00016 Tankscharnier tank hinge 0039 05118 VTRS00503 Scheibe, Unterleg-, M 8 washer, M 8 0040 05136 VTRS01080 Federring, M 8 spring washer, M 8 0041 05250 VTVT00449 Schraube, Sechskant, M 8 x 35 hexagonal screw, M 8 x 35 0042 31236...
Seite 50 85617 61 BF 57 0065 05351 VTRS00053 Schraubensicherungsring, M 8 packing ring, plastic, M 8 0066 05121 VTRS17677 Scheibe, Unterleg-, M 10 washer, M 10 0067 05242 VTRS00504 Scheibe, Unterleg-, M 8, VA washer, M 8, stainless steel 0068 05221 VTDD36474 Mutter, Hut-, M 8 cap nut, M 8 0069...
Seite 51 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 52 85617 61 BF 57 Schlaeuche-Hoses Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 13933 MEVR00370 Schlauchklemme, 44 - 47,5 mm hose clip, 44 - 47,5 mm 0002 14716 TBFX00011 Schlauch, Saug-, 720 mm suction hose, 720 mm 0003 14672 MPVR01097 Clips, Schlauchhalterung-,...
Seite 53 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 54 85617 61 BF 57 Schaltkasten-Switch box Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31238 Schaltkasten, komplett, 61 BF 57/68 switch box, complete, 61 BF 57/68 0002 31232 Aufkleber, Schaltpult, 61B/41-131BF sticker, switch board, 61B/41-131BF 0003 KTRI15040 Schalter, Turbinen-, komplett switch, turbine, complete...
Seite 55 85617 61 BF 57 0027 05098 VTDD01678 Mutter, Sechskant-, M 5 hexagonal nut, M 5 0028 31237 Stecker, 12-Polig plug, 12-poles BLATT/PAGE 7...
Seite 56 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 57 85617 61 BF 57 Fahrsteuerung-Drive control Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41168 DBDB00950 Lenkgriff, komplett, 41/61 BF steering handle, complete, 41/61 BF 0002 16395 Kabel, Buchsen-, 1550 mm socket cable, 1550 mm 0003 06785 CMCV00063 Kabel, Stecker für Lenkgriff...
Seite 58 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 59 85617 61 BF 57 Verdrahtung-Wiring Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31240 Verdrahtungsplatte, komplett,41/61BF57/68 wiring plate, complete, 41/61 BF 57/68 0002 06328 MECI00053 Schütz, 124 A contactor, 124 A 0003 14693 Sicherungsautomat, 15 A automatic fuse, 15 A 0004 14643...
Seite 60 85617 61 BF 57 0028 11333 MEVR00341 Stecker, Lade-, 50 A, rot charging plug, 50 A, red 0029 13287 BAAC00024 Batterie, 12V/105Ah battery, 12V/105 Ah 0030 14844 MEVR00385 Kabel, Verbindungs-, für 2 x 12 V Batterien cable conection for 2 x 12 V batteries 0031 70164 MEVR00564 Sicherung, 2 A...
Seite 61 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 62 85617 61 BF 57 Verdrahtung-Wiring 0038 06264 Kabel, rot, 10 mm² cable, red, 10 mm² 0039 31226 Batteriekabel, komplett, 41/61 B/BF 57/68 battery cable, complete, 41/61 BF 57/68 BLATT/PAGE 10...
Seite 63 DATUM/DATE: 01/2011 85614/85617 MODELL/MODEL: 41/61 BF 57 Magnetventil/Solenoide valve BLATT/PAGE: 08...
Seite 64 DATUM/DATE: 01/2011...
Seite 65 85617 61 BF 57 Magnetventil-Solenoide valve Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 01399 FTAC00001 Stand-Sieb, 1/2" strainer, 1/2", for clean water tank 0002 01756 RCVR00091 Reduzierstück, 3/4" x 1/2" reducer, 3/4 " x 1/2 '' 0003 12476 RCVR00109 Winkel-Einschraubstutzen, 12 mm...
Seite 66 DATUM/DATE: 01/2011 85614/85617 MODELL/MODEL: 41/61 BF 57 BUERSTENKOPF/BRUSHHEAD BLATT/PAGE: 09...
Seite 67 DATUM/DATE: 01/2011...
Seite 68 85617 61 BF 57 Buerstenkopf-Brush head Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05138 VTVT01124 Schraube, Zylinderkopf-, M 10 x 35 slotted head screw, M 10 x 35 0002 12370 RTRT00049 Ablenkrolle guide roller 0003 12469 LAFN01316 Buchse, 15/2 x 5 x 17,2mm, M 10...
Seite 69 85617 0027 75135 MPVR01575 Abdeckkappe, M 8 cover for srew, M 8 0028 05220 VTDD86484 Mutter, Sechskant-, selbstsichernd, M 8 hexagonal nut, self sealing, M 8 0029 05118 VTRS00503 Scheibe, Unterleg-, M 8 washer, M 8 0030 05250 VTVT00449 Schraube, Sechskant-, M 8 x 35 hexagonal screw, M 8 x 35 BLATT/PAGE 12...
Seite 70 DATUM/DATE: 01/2011...
Seite 71 85617 61 BF 57 Saugfuss-Squeegee PMVR02023VA Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41159 PMVR00464 Saugfussheber, komplett squeegee lift, complete 0002 12226 VTVR00082 Schäkel, 5 mm eye ring, open, 5 mm 0003 13787 CMCV00076 Drahtseil, 350 mm wire rope, 350 mm 0004 75154...
Seite 72 85617 0027 05116 VTRS00505 Scheibe, Unterleg-, M 10 washer, M 10 0028 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0029 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0030 LAFN40138 Abstandshülse, für Stützrolle sleeve for squeegee wheel 0031 RTRT00379 Stützrolle am Saugfuss...
Seite 73 DATUM/DATE: 01/2011...
Seite 74 85617 61 BF 57 Saugfuss-Squeegee PMVR02023VA 0038 MLML49422 Feder an Stützrolle spring for squeegee wheel 0039 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0040 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0041 05119 VTRS00041 Scheibe, Unterleg-, M 6...