Copeland CS3 Serie Betriebsanleitung

Operating instructions
General information:
For application in refrigeration systems in compliance with
standard EN 378.
A professional and appropriate storage and allocation of the
devices is mandatory.
Safety instructions:
•
Read operating instructions thoroughly. Failure to
comply can result in device failure, system damage
or personal injury.
•
According to EN 13313 it is intended for use by
persons having the appropriate knowledge and skill.
•
Before opening any system make sure pressure in
system is brought to and remains at atmospheric
pressure.
•
Before installation or service disconnect all voltages
from system and device.
•
Do not exceed the specified maximum ratings for
pressure, temperature, voltage and current.
•
Keep temperatures within nominal limits. Switch
housing temperature must not exceed 70°C in high
medium temperature applications.
Setting:
•
CS3 Pressure switches are factory preset to a specific
value (see label).
•
Note: Cut-in/cut-out and differential may not be
readjusted by the customer (otherwise product
looses warranty).
Function/Type of switch: (Fig. 1 & 2)
Fig. 1: Pressure switch with automatic reset
Fig. 2: High pressure cut-out (manual reset)
Fig.1 Fig.2
4
1
1
2
+
P
P
-
CS3 with automatic reset:
CS3 Pressure switches are equipped with a SPDT snap
action contact switching from 1-2 to 1-4 on rising and from
1-4 to 1-2 on falling pressure.
CS3 with manual reset:
Reaching the preset switching point contact 1-2 opens
and latches. After the pressure drops by appr.13-25 bar
depending on pressure range the switch can be reset
by pushing the reset button.
Installation:
•
Mounting direction: any
•
Do not apply torsional force to housing assembly
during mounting (Fig. 3).
Pressure connection: see Fig. 3

= Copper gasket
Copeland Europe GmbH
Pascalstrasse 65 I 52076 Aachen I Germany
Pressure Switch Series CS3
Electrical connection:
Note: Entire electrical connections have to comply with
local regulations. To maintain IP65, proper installation
is mandatory.
Connection with cables PS3-Nxx/-2xx/-4xx
(Fig.4 & 5):
bk = black;
−
Plug meets requirements of DIN 40050/IEC 529/
EN60529.
−
Plug has an integrated gasket.
−
Fasten screw with max. torque 0,05Nm.
−
Plug cannot be repaired, in case of failure replace
product.
−
Only one mounting position is possible.
Pressure Test:
After completion of installation, a pressure test must be
carried out as follows:
–
according to EN 378 for systems which must comply
with
2014/68/EU.
–
to maximum working pressure of system for other
applications.
Warning:
•
Failure to do so could result in loss of refrigerant and
personal injury.
•
The pressure test must be conducted by skilled
persons with due respect regarding the danger
related to pressure.
Tightness Test:
Conduct a tightness test according to EN 378-2 with
appropriate equipment and method to identify leakages of
external joints. The allowable leakage rate must be
according system manufacturer's specification.
4
Service / Maintenance:
In case of repair work or replacing the control always use
2
new gaskets (Fig 3 –
+
-
Type code:
  
CS3 -
e.g. CS3 – W 8 S

Function
B = Pressure cut out, external manual reset,
type approval, EN 12263, PZH
S = Safety pressure cut out, internal manual
reset, type approval, EN 12263 PZHH
W = Pressure limiter, automatic, type approval,
EN 12263, PSH
Note: Function types B or S protect against high pressure

Pressure
setting
range
7/P = 40...70 bar
8/Q = 60...140bar
Note:

Pressure connection
S = 7/16"-20 UNF female with schraeder opener, (with
snubber)
OI_CS3_A1_EN_DE_FR_ES_IT_Rev03_0718303.docx
bl = blue; br = brown
European pressure equipment

).
Max. allowable
Pressure Pressure
(PS)
140 bar
140 bar
7/8 Standard contacts
P/Q Microswitch
Date: 25.10.2024
Technical Data:
Max. working
pressure PS
Test pressure PT
Electrical rating
Inductive load
(AC15)
Inductive load (DC)
Motor rating amps
(FLA)
Lock rotor amps
(LRA)
Note: For electronic applications with low electrical loads
(current <100 mA) standard contacts are not suitable.
directive
Protection class
(EN 60529)
Vibration resistance
Temperatures
Ambient (housing)
Note: For high temperature applications, i.e. medium
temperatures between 70°C and 150°C, the maximum
ambient temperature must be derated as per drawing.
see Fig. 6; Tm = Medium temperature,
Ta = Ambient temperature
E.g.: On medium temperature 120°C the ambient
temperature of 55°C around the switch housing should
not be exceeded.
Temperatures
Storage/transport -40°C...+70°C
-40°C... +150°C
Medium
Medium CO
compatibility
Marking
acc. Low Voltage Directive
0035 acc. to PED 2014/68/EU
(File No. E85974)
Test
(PT)
154 bar
154 bar
P/N 0718303/Rev03
EN
Range 7/P: 140 bar
Range 8/Q: 140 bar
Range 7/P: 154 bar
Range 8/Q: 154 bar
Standard Micro-switch
3A 230VAC 1.5A 230VAC
0.1A 230VDC 0.1A 230VDC
6A 2.5A
120/240VAC 120/240VAC
UL: 6A UL: 1.5A
120/240VAC 120/240VAC
36A 15A
120/240VAC 120/240VAC
UL: 18A UL: 10A
120/240VAC 120/240VAC
IP65 with PS3-Nxx
IP00 (without appliance socket)
4g (at 10...250 Hz)
-40°C...+70°C
(R744)
2