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neo-dyne AC 008 Montageanleitung

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ASSEMBLY MANUAL FOR DETACHABLE AC 008 PLATFORM
MONTAGEANLEITUNG FÜR DIE ABNEHMBARE AC 008-PLATTFORM
MANUEL DE MONTAGE POUR PLATEFORME DETACHABLE AC 008
COPYRIGHT NEO-DYNE BV, www.neo-dyne.com
Eusebiusbuitensingel 41, 6828 HX , Arnhem, The Netherlands
AC 008 ASSEMBLY MANUAL
revision 04, February 2024
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Inhaltszusammenfassung für neo-dyne AC 008

  • Seite 1 AC 008 ASSEMBLY MANUAL revision 04, February 2024 ASSEMBLY MANUAL FOR DETACHABLE AC 008 PLATFORM MONTAGEANLEITUNG FÜR DIE ABNEHMBARE AC 008-PLATTFORM MANUEL DE MONTAGE POUR PLATEFORME DETACHABLE AC 008 COPYRIGHT NEO-DYNE BV, www.neo-dyne.com Eusebiusbuitensingel 41, 6828 HX , Arnhem, The Netherlands...
  • Seite 2 PAGE 2 AC 008 ASSEMBLY MANUAL revision 04, February 2024 ITEM NO. PART NUMBER DESCRIPTION QTY. AC 008 810 ZN PLATED AC 008 840 ZN PLATED AC 008 818 ZN PLATED AC 008 910 ZN PLATED AC 008 322 MATCH WITH WHEEL POS 9...
  • Seite 3 PAGE 3 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Place the main steel bars on a table with the small holes upwards. Make sure that the bar is placed with the large side hole towards the front and the square towards the back.
  • Seite 4 PAGE 4 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Place the chassis joiners at regular intervals along one of the chassis beams and slide their bolts in the hole (next page). Platzieren Sie die Chassishalterungen in regelmäßigen Abständen entlang eines der Chassisrohre und schieben Sie ihre Bolzen in das Loch (nächste...
  • Seite 5 PAGE 5 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Slide the square part of the bolt into the square slot all the way, then tighten the nuts. Do this on one chassis tube only, not on both of them yet.
  • Seite 6 PAGE 6 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Use a square to make sure the chassis beams are aligned, and tighten the chassis brackets on the other chassis beams. Stellen Sie mit einem Winkel sicher, dass die Fahrgestellträger ausger- ichtet sind, und ziehen Sie die Fahrgestellhalterungen an den anderen Fahrgestellträgern fest.
  • Seite 7 PAGE 7 AC 008 ASSEMBLY MANUAL revision 04, February 2024 The front bar is 50 x 40mm. Put it on a table with the smaller holes in the middle upwards, and the square holes towards the front. Slide two M10 x 25mm bolts through the holes around the square hole.
  • Seite 8 PAGE 8 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Attach the two double brackets with the hole towards the bottom of the front beam, and tighten the nuts, trapping the two flat washers between the bar and the brackets. Then place the front bar on to the front of the two chassis beams, and slide two M10 x 25mm bolts through the mating holes, like in the picture.
  • Seite 9 PAGE 9 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Place the floor beams on top of the central chassis beams and slide M10 bolts from the bottom up, use washers, and screw M10 nuts on to the bolts without tightening yet. You can place these floor beams at regular intervals if you wish.
  • Seite 10 PAGE 10 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Repeat the procedure with the M10 bolts for the lateral chassis beams now. Attach the nut to the bolt but do not tighten yet. Wiederholen Sie nun den Vorgang mit den M10-Schrauben für die seitli- chen Fahrgestellträger.
  • Seite 11 PAGE 11 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Clamp one of the central chassis beams down, so it cannot move. Then measure the two diagonals so that the chassis is perfectly square. Then tighten all the chassis bolts that you had already inserted. There is a special tubular wrench provided with the kit that allows you to hold the nut in place.
  • Seite 12 AC 008 ASSEMBLY MANUAL revision 04, February 2024 On the first series of AC 008 platforms, the two attachment holes for the castor wheels were too close to the ramp and if they turned, they could hit the ramp while loading. If you measure 190mm from the edge of the...
  • Seite 13 PAGE 13 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Clamp the castor wheel support to the front bar. Attach one of the bolts in the oval hole closest to the exterior, and drill a hole through the top of the front bar using the castor wheel bracket as a guide (12mm hole).
  • Seite 14 PAGE 14 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Secure a nut to a wrench using a bit of paper, and insert it through the front tube until you can see it from the top. Then screw an M12 bolt into it and tighten it.
  • Seite 15 PAGE 15 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Now we can assemble the tailgate. It has two hinge bodies that can be bolted on the tailgate plate. Secure the hinge bodies to the tailgate plate like in the picture below, using three M8 bolts.
  • Seite 16 PAGE 16 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Attach the tailgate hinge bracket to the outside chassis beams using two M8 bolts, and use nuts and washers on the inside. Lock the bracket in place on one side only first.
  • Seite 17 PAGE 17 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Slide the tailgate hinge into the tailgate bracket that you just attached. On the other side, first slide the tailgate hinge into the other tailgate hinge bracket, and tighten the two M8 bolts.
  • Seite 18 PAGE 18 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Attach the wheel holder bracket flush with the chassis beams, so it sits perfectly aligned with the edge of the chassis beams, then use two M8 bolts to tighten it in place, on both sides.
  • Seite 19 PAGE 19 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Insert the wheel assembly through the wheel bracket, and the lock it on to the hinge bracket using the M10 bolt provided. Führen Sie die Radbaugruppe durch die Radhalterung und befestigen Sie sie mit der mitgelieferten M10-Schraube an der Scharnierhalterung.
  • Seite 20 AC 008 ASSEMBLY MANUAL revision 04, February 2024 The AC 008 platform should look like this now. It is ready to be attached to the ramp. We will now prepare a standard AUN 200 or folding AUN 250 ramp to be used with the AC 008 cargo loader.
  • Seite 21 PAGE 21 AC 008 ASSEMBLY MANUAL revision 04, February 2024 First slide the main hooks on to the top edge of the bottom ramp, left and right, do not tighten the bolts yet. Then remove both back rollers from the tilt ramp.
  • Seite 22 PAGE 22 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Remove both wheel chock locks from the rear end of the tilt ramp. Lower the tilt ramp and let the wheel chock slide out of the ramp (you might have to lift the rear of the tilt ramp a bit for the wheel chock to slide out completely).
  • Seite 23 Tape the strap plate to the wheel chock so you don’t lose it. Then use the strap plate provided with the roller bracket that comes with the AC 008 kit to attach the straps to the roller bracket. You will notice that this strap plate is slightly longer.
  • Seite 24 The two support wheels can be mounted so they match the width of the AC 008 lateral chassis bars. Secure the support bar firmly against the sides of the cargo bed, and make sure the ramp is well centered in the middle of the cargo bed.
  • Seite 25 PAGE 25 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Slide the roller bracket through the tilting ramp and run the lift system until the roller bracket is all the way in and the tilt ramp lifts up to a hori- zontal position.
  • Seite 26 PAGE 26 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Slide the end brackets (stainless steel) and the small rail segments on to the ends of the tilt ramp beams and make sure they are flush, so that the rollers can pass through them. Attach these in a mirror image like in the bottom picture.
  • Seite 27 PAGE 27 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Attach the two chassis roller brackets to the tilt ramp, one closer to the front of the ramp, and the other closer to its rear edge. Fixez les deux supports de rouleaux du châssis à la rampe inclinable, l’un plus proche de l’avant de la rampe et l’autre plus proche de son bord ar-...
  • Seite 28 Lower the tilt ramp until the roller bracket rolls all the way down to the stainless steel brackets. Line up the AC 008 with the ramp, so they are inline. Slide the lock pins from inside towards the outside and lock them in with the spring locks provided.
  • Seite 29 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Load the AC 008 in the truck and make sure the support rollers (page 24) are correctly tracking and supporting the chassis lateral beams. Adjust them left-to-right if necessary, so that the AC 008 platform center line is aligned with the ramp center line.
  • Seite 30 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Slide the front hooks until they touch the AC 008 chassis bar, and adjust them up and down and then tighten their bolts. Schieben Sie die vorderen Haken, bis sie die AC 008-Chassisstange berüh- ren, stellen Sie sie nach oben und unten ein und ziehen Sie dann ihre Schrauben fest.
  • Seite 31 PAGE 31 AC 008 ASSEMBLY MANUAL revision 04, February 2024 Slide the bullet shaped lock brackets on to the rails of the bottom ramp, with the bullet shaped part towards the back. Then attach it mating bracket to the last transversal bar. Adjust them one to another so that they interlock easily, and tighten the bolts.
  • Seite 32 PAGE 32 AC 008 ASSEMBLY MANUAL revision 04, February 2024 The bullet lock should lock like this, and slide in and out easily. After that is done, adjust the ramp’s spring locks and lock it. The system is now operational. You may want to put a floor in (next page).
  • Seite 33 PAGE 33 AC 008 ASSEMBLY MANUAL revision 04, February 2024 The plywood used for the floor and tailgate should be 20mm thick. Attach the plywood tailgate using the wood screws provided. Then attach the tailgate support bars and secure the tailgate. There are round head bolts provided to attach the various plywood panels to the chassis.