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PR Elecronics 9116 Bedienungsanleitung

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Inhaltszusammenfassung für PR Elecronics 9116

  • Seite 1 9 1 1 6 U n i v e r s a l - M e s s u m f o r m e r N r . 9 1 1 6 V 1 0 2 - D E P r o d u k t v e r s i o n : 9 1 1 6 - 0 0 2 S I G N A L S T H E B E S T...
  • Seite 2 PR electronics A/S tilbyder et bredt program af analoge og digitale signalbehandlingsmoduler til industriel automation. Programmet består af Isolatorer, Displays, Ex-barrierer, Temperaturtransmittere, Universaltransmittere mfl. Vi har modulerne, du kan stole på i selv barske miljøer med elektrisk støj, vibrationer og temperaturud- sving, og alle produkter opfylder de strengeste internationale stan- darder.

  • Seite 3: Inhaltsverzeichnis

    Grafische Abbildung der Relaisfunktion „Fenster“ .... 30 Grafische Abbildung der Relaisfunktion „Schaltpunkt“ ..31 Appendix ................32 IECEx Installation Drawing ..........33 ATEX Installation Drawing ..........37 FM Installation Drawing ........... 41 Safety Manual ..............44 9116 - Product Version 9116-002...

  • Seite 4: Warnung

    Installation, Bedienung oder evtl. Fehlersuche auszuführen, die sowohl technisch als auch sicherheitsmäßig vertretbar ist. Bedienungspersonal sind Personen, die im Normalbetrieb mit dem Produkt die Drucktasten oder Potentiometer des Produktes einstellen bzw. bedienen und die mit dem Inhalt dieses Handbuches vertraut gemacht wurden. 9116 - Product Version 9116-002...
  • Seite 5 Schalters das Gerät vom Netz genommen wird. Für den Anschluss auf der Power Rail 9400 wird das Gerät über das Power Control Unit 9410 versorgt. Die ersten beiden Ziffern der Seriennummer geben das Produktionsjahr an. 9116 - Product Version 9116-002...

  • Seite 6: Zerlegung Des Systems 9000

    Kunde PR electronics gegenüber keine Ansprüche geltend machen, welche ansonsten entsprechend der eingegange- nen Verkaufsvereinbarungen existieren können. zERLEGUNG DES SySTEMS 9000 Abbildung 1: Das Gerät wird von der Power Rail gelöst, indem man den unteren Verschluss löst. 9116 - Product Version 9116-002...

  • Seite 7: Eg-Konformitätserklärung

    Änderungen zur Einhaltung der folgende Nachfolgenorm sind nicht erforderlich. EN 60079-0 : 2009 Zulassungsstelle: KEMA Quality B.v. (0344) Utrechtseweg 310, 6812 AR Arnhem P.o. Box 5185, 6802 ED Arnhem The Netherlands Rønde, 27. Juni 2012 Kim Rasmussen Unterschrift des Herstellers 9116 - Product Version 9116-002...

  • Seite 8: Erweiterte Merkmale

    Anforderungen der Richtlinie IEC 61508. Technische Merkmale • 1 grüne und 1 rote Leuchtdioden in der Front zeigen den normalen Betrieb und Fehlfunktionen an. 1 gelbe Leuctdiode zeigt den Relaisstatus an. • 2,6 kVAC galvanische Trennung zwischen Eingang, Ausgang und Versorgung. 9116 - Product Version 9116-002...

  • Seite 9: Anwendungen

    Versorgung +19,2...31,2 VDC Gerätestatus N.C. Gerätestatus Versorgung über zone 0, 1, 2, Power Rail 20, 21, 22 / cl. I/II/III, Div. 1 Gr. A-G zone 2 / cl. 1, Div. 2, Gr. A-D oder sicherer Bereich 9116 - Product Version 9116-002...

  • Seite 10: Pr 4501 Display / Programmierfront

    (offen / verriegelt) an. Statischer Punkt = SIL-verriegelt, blinkender Punkt = nicht SIL-verriegelt. • Der Zugriff auf die Programmierung kann mit der Eingabe eines Passwortes blockiert werden. Das Passwort wird im Messumformer gespeichert, um den höchsten Grad an Schutz gegen nicht autorisierte Änderungen der Konfiguration sicherzustellen. Montage / Installation • Stecke das 4501 auf die Front des 9116. 9116 - Product Version 9116-002...

  • Seite 11: Bestellangaben

    / V-Eingang, programmierbar ..0,4...60 s Kalibrierungstemperatur ......20...28°C Genauigkeit: Der höhere Wert der allgemeinen Werte oder Grundwerte: Allgemeine Werte Eingangs- Absolute Temperatur- Genauigkeit koeffizient ≤ ±0,1% d. Messsp. ≤ ±0,01% d. Messsp. / °C Alle 9116 - Product Version 9116-002...
  • Seite 12 Relative Luftfeuchtigkeit ...... < 95% RF (nicht kond.) Abmessungen, ohne Frontdisplay (HxBxT) .. 109 x 23,5 x 104 mm Abmessungen, mit Frontdisplay (HxBxT) ..109 x 23,5 x 116 mm Schutzart ............. IP20 Gewicht ............185 g / 200 g mit 4501 9116 - Product Version 9116-002...
  • Seite 13 +900°C DIN 43710 -180°C +1300°C IEC 60584-1 -50°C +1760°C IEC 60584-1 -50°C +1760°C IEC 60584-1 -200°C +400°C IEC 60584-1 -200°C +600°C DIN 43710 0°C +2300°C ASTM E988-90 0°C +2300°C ASTM E988-90 -200°C +800°C GOST 3044-84 9116 - Product Version 9116-002...
  • Seite 14 2-Draht-Ausgang 4...20 mA: Signalbereich ..........4...20 mA Belastungsstabilität ........≤ 0,01% d. Messspanne / 100 W Belastungswiderstand ......... ≤ (V -3,5) / 0,023 A [W] Versorgung Externe 2-Draht-Versorgungsbereich ..3,5...26 VDC Wirkung der externen 2-Draht Versorgungsspannungsänderung.... < 0,005% d. Messspanne / V 9116 - Product Version 9116-002...

  • Seite 15: Konfiguration Der Sensorfehlerüberprüfung

    CSA 22.2 -25, -142, -213 ANSI/ISA-12.00.01 / 12.12.02 UL, Standard for Safety ......UL 61010-1 SIL .............IEC 61508 d. Messspanne = der momentan gewählten Messspanne Konfiguration der Sensorfehlerüberprüfung Sensorfehlerüberprüfung: Gerät: Konfiguration Fühlerfehlererkennung ERR.ACT=NONE - OUT.ERR=NONE. 9116 Sonst: 9116 - Product Version 9116-002...

  • Seite 16: Visualisierung Im 4501: Eingangssignal Außerhalb Des Bereichs

    Fühler gebrochen oder Alle SE.BR Leiter-Widerstand zu hoch LIN.R Für Lin. R_0%≥ ca. 18 W SE.SH Fühler-Kurzschluss Fühler gebrochen oder Alle SE.BR Leiter-Widerstand zu hoch TEMP Pt100 bis Pt1000 und Ni50 bis Ni1000 SE.SH Fühler-Kurzschluss 9116 - Product Version 9116-002...

  • Seite 17: Fehleranzeige

    CPU FLASH-Fehler* Hardware Fehler MR.ER CPU RAM-Fehler* Hardware Fehler MS.ER CPU Spannungsversorgungs-Fehler* Hardware Fehler MP.ER CPU ProgFlow-Fehler** Hauptinitalisierung Hardware Fehler MI.ER Selbsttest fehlerhaft Hardware Fehler DE.ER Geräte-Fehler* Ungültiger Code Checksumme Hardware Fehler FC.ER im 4501 9116 - Product Version 9116-002...
  • Seite 18 Wenn der Fehler ein Sensorfehler ist, blinkt das Hintergrundbeleuchtung auch - dies kann besätigt (eingestellt) werden bei Drück von 3. Fehler wird durch Wegnahme der Versorgungsspannung zurück gesetzt! ** Fehler greift nur bei TE-Eingang. *** Fehler wird durch Durchschalten der Grundeinstellungen zurück gesetzt. 9116 - Product Version 9116-002...

  • Seite 19: Anschlüsse

    Strom Spannung 51 52 53 54 51 52 53 54 51 52 53 54 Ausgänge Strom 2-Draht-Umformer Relais (Aktiver Ausgang) (Passiver Ausgang) 11 12 13 14 11 12 13 14 11 12 13 14 N.O. 9116 - Product Version 9116-002...

  • Seite 20: Blockdiagramm

    BLocKDIAGRAMM 9116 - Product Version 9116-002...

  • Seite 21: Signalfehler- Und Kabelfehler Erkennung Ohne Frontdisplay

    Ausgangs-Relais angesteuert Blinkt Angesteuert Offen Ausgangs-Relais angesteuert Geschlossen Blinkt Blinkt Abgefallen durch Kabel Kurzschluss / Bruch (if enabled) Ausgangs-Relais abgefallen Geschlossen Blinkt Blinkt Abgefallen durch Kabel Kurzschluss / Bruch (if enabled) Ausgangs-Relais abgefallen Blinkt Angesteuert Offen 9116 - Product Version 9116-002...

  • Seite 22: Konfiguration / Bedienung Der Funktionstasten

    Dokumentation für das Flussdiagramm. Grundsätzliches Bei der Konfiguration des 9116 werden Sie durch alle Parameter geleitet und Sie können die Einstellungen wählen, welche zur Applikation passt. Für jedes Menü existiert ein scrollender Hilfetext welcher automatisch in der 3. Zeile im Display gezeigt wird.

  • Seite 23: Signal- Und Sensorfehlerinformation Per Programmierfront 4501

    Power: Das Relais ist so lange aktiv, wie die Versorgungsspannung anliegt. oFF: Das Relais ist deaktiviert. Signalanstieg/-abfall: Das Relais kann bei ansteigenden oder abfallenden Eingangssignal aktiviert werden. verzögerung: Ein AN- sowohl als auch ein AUS-Verzögerungssignal kann im Bereich von 0...3600 s programmiert werden. 9116 - Product Version 9116-002...

  • Seite 24: Hauptfunktionen

    100%) angelegt und der aktuelle Wert wird über das 4501 einge- geben. Wenn Sie die Kalibrierung akzeptieren, wird das Gerät mit den neuen Werten übernommen. Wenn Sie später diese Werte verwerfen oder andere Parameter eingeben, wird die Werkskalibrierung übernommen. 9116 - Product Version 9116-002...
  • Seite 25 Power Rail: Im Menü ”Rail” können Sie wählen, ob Sensor-Fehler an die zen- trale Überwachung im Power Control Unit PR 9410 weitergegeben werden sollen. Safety Integrity Level (SIL): Für Details sehen Sie bitte im Sicherheitshandbuch (Safety Manual) nach. 9116 - Product Version 9116-002...
  • Seite 26 Txt 6 Txt 6 TC.B TC.E TC.J TC.K Fortsetzung auf Seite 27 TC.L TC.N TC.R TC.S Flussdiagramm ADV.SET TC.T TC.U TC.W3 CONN TC.W5 TC.Lr TC.K ADV.SET SENSOR TC.TYPE Txt 2 Txt 10 Txt 18 Txt 31 9116 - Product Version 9116-002...

  • Seite 27: Disp 3 Fortsetzung Auf Der Nächsten Seite

    1.5 = Nur wenn die Konfiguration 1.1 = Nur wenn durch Passwort nicht durch Passwort gesichert. gesichert ist. Wählbare EINHEITEN: mm/s m3/min m/min m3/h in/s l/min UNIT Txt 9 ft/s gal/min in/min gal/h mils ft/min in/h mbar ft/h m/s2 [blank] 9116 - Product Version 9116-002...

  • Seite 28: Zum Normal-Zustand

    Txt 19 REL.FUN Txt 19 20-4 20-0 23mA 4-20 850.0 0/3.5mA 0-20 -200 -199.0 NONE 4-20 23mA 150.0 O.RANGE OUT.ERR OUT.LO OUT.HI RESP. Txt 37 Txt 38 Txt 41 Txt 42 Txt 39 Zum Normal-Zustand 1.0 9116 - Product Version 9116-002...

  • Seite 29: Flussdiagramm, Erweiterte Einstellungen (Adv.set)

    OPEN 9999 LOCK Bestätigung der SIL-Konfiguration 2008 LOCK SETUP EN.SIL NEW.PAS CONFIG SIL.OK Txt 43 Txt 64 Txt 55 Txt 66 ....9116 - Product Version 9116-002...

  • Seite 30: Scrollender Hilfstext Im Display Zeile 3

    Eingabe Neuen Passworts Wähle FENSTER Funktion - Relais steuert 2 Schaltpunkte [56] Ermögliche Schnelleinstellungs-Funktionalität Wähle SCHALTPUNKT Funktion - Relais steuert 1 [57] Relais Schaltpunkt - Drücke 3 zum Speichern Schaltpunkt [58] Relais Schaltpunkt - Nur lesen 9116 - Product Version 9116-002...
  • Seite 31 Versorgung kurz unterbrechen [88] FLASH Memory Fehler - Konfiguration kontrollieren [89] Ungültige Konfiguration oder Version [90] Hardware-Fehler [91] CJC Sensor-Fehler - Geräte-Temperatur kontrollieren [92] CJC Fehler - CJC Stecker Terminal kontrollieren [93] Keine Kommunikation 9116 - Product Version 9116-002...

  • Seite 32: Grafische Abbildung Der Relaisfunktion „Fenster

    Grafische Abbildung der Relaisfunktion „Fenster“ 9116 - Product Version 9116-002...

  • Seite 33: Grafische Abbildung Der Relaisfunktion „Schaltpunkt

    Grafische Abbildung der Relaisfunktion „Schaltpunkt“ Eingangs- Einschaltverzögerung signal Ausschaltverzögerung Schaltpunkt (steigend) Hysterese Zeit Relais eingeschaltet Geschlossen Relaiskontakt (N.O.) Offen 9116 - Product Version 9116-002...

  • Seite 34: Appendix

    APPENDIX IEcEx Installation drawing ATEX Installation drawing FM Installation drawing Safety manual 9116 - Product Version 9116-002...
  • Seite 35 Current max: 2 A AC / 2 ADC 9116 (terminal 11,12,13,14) RTD / LinR (terminal 31,32,33,34) (terminal 91,92,93,94,95) Power Rail : 253 V; max. 400 Hz Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...
  • Seite 36 If the sensor circuits or loop supply circuits have been installed in a type of protection other than “Intrinsic Safety”, the module shall not be reinstalled in type of protection “Intrinsic Safety” Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...
  • Seite 37 Term. 54-52; 51-52 21.4 V 0.16 μF 4 mH 54 μH/Ω 93 mA 1.13 μF 16 mH 218 μH/Ω 650 mW 4.15 μF 32 mH 436 μH/Ω Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...
  • Seite 38 Lo/Ro Term. 52-51, 51-52 16.6 V 0.4 μF 100 mH 25mH/Ω 0.2 mA 2.3 μF 100 mH 100mH/Ω 0.8 mW 9.5 μF 100 mH 200mH/Ω Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...

  • Seite 39: Atex Installationszeichnung

    2 A AC / 2 ADC Potm . 1 lemme 11,12,13,14) 9116 RTD / LinR (Klemme 31,32,33,34) (Klemme 91,92,93,94,95) : 253 V; max. 400 Hz Power Rail Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0-DE01 9116 - Product Version 9116-002...
  • Seite 40 Sind die Fühler- oder 2-Draht-Versorgungskreisläufe erst einmal in einer anderen Schutzart als "Eigensicherheit" installiert worden, darf das Gerät nach einem evtl. Ausbau nicht mit Schutzart "Eigensicherheit" wieder eingebaut werden. Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0-DE01 9116 - Product Version 9116-002...
  • Seite 41 Term. 54-52; 51-52 21.4 V 0.16 μF 4 mH 54 μH/Ω 93 mA 1.13 μF 16 mH 218 μH/Ω 650 mW 4.15 μF 32 mH 436 μH/Ω Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0-DE01 9116 - Product Version 9116-002...
  • Seite 42 Lo/Ro Term. 52-51, 51-52 16.6 V 0.4 μF 100 mH 25mH/Ω 0.2 mA 2.3 μF 100 mH 100mH/Ω 0.8 mW 9.5 μF 100 mH 200mH/Ω Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0-DE01 9116 - Product Version 9116-002...

  • Seite 43: Fm Installation Drawing

    2 A AC / 2 ADC Potm . 1 (terminal 11,12,13,14) (terminal 31,32,33,34) (terminal 91,92,93,94,95) 9116 RTD / LinR 253 V max. 400 Hz Power Rail Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...
  • Seite 44 8) In type of protection “intrinsic safety iD” the parameters for intrinsic safety for gas group IIB are applicable. 9) Warning: Do not mount or remove modules from the Power Rail when an explosive gas mixture is present. Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...
  • Seite 45 IIC or A,B Io, Isc 93 mA 1.13 μF 16 mH 218 μH/Ω IIB or C,E,F 650 mW 4.15 μF 32 mH 436 μH/Ω IIA or D,G Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...
  • Seite 46 IIC or A,B Io, Isc 0.2 mA 2.3 μF 100 mH 100mH/Ω IIB or C,E,F 0.8 mW 9.5 μF 100 mH 200mH/Ω IIA or D,G Revision date: Version Revision Prepared by: Page: 2010-02-12 V5 R0 9116 - Product Version 9116-002...

  • Seite 47: Safety Manual

    Safety manual unIVeRSal COnVeRteR 9116 this safety manual is valid for the following product versions: 9116-002 9116-001 Version No. V2R0...
  • Seite 48 9116 UNiVeRsal coNVeRteR safety Manual 0 COntentS 1 observed standards ..................... 2 acronyms and abbreviations ..................3 Purpose of the product ....................4 assumptions and restrictions for use of the product ..........4.1 Basic safety specifications .................. 4.2 safety accuracy ....................4.2.1 Minimum span ..................4.2.2 Range limitations ..................4.3 associated equipment ..................4.3.1 RtD or linear resistance sensor wiring ............ 4.3.3 Process calibration .................. 4.3.4 analogue output ..................4.3.5 Relay output ..................... 4.4 Failure rates ......................
  • Seite 49 9116 UNiVeRsal coNVeRteR 15 Fault reaction and restart condition ................16 User interface ....................... 16.2 Routing diagram ....................16.3 Routing diagram - advanced settings (aDV.set)..........17 connections diagram ....................Version No. V2R0...

  • Seite 50: Observed Standards

    9116 UNiVeRsal coNVeRteR safety Manual Observed standards standard Description Functional safety of electrical / electronic / programmable electronic iec 61508 safety-related systems iec 61508- Part 2: Requirements for electrical / electronic / programmable electronic 2:2000 safety-related systems iec 61508- Part 3: software requirements 3:1998 iec 61326-3- immunity requirements for safety-related systems 1:2008 acronyms and abbreviations acronym / Designation Description abbreviation term defined by iec 61508 as “part of a subsystem comprising a single component or any element group of components that performs one or more element safety functions” this is the likelihood of dangerous safety function Probability of Failure PFD failures occurring on demand. on Demand the term “Probability” is misleading, as iec Probability of danger- 61508 defines a Rate. ous Failure per Hour...

  • Seite 51: Assumptions And Restrictions For Use Of The Product

    9116 UNiVeRsal coNVeRteR assumptions and restrictions for use of the product Basic safety specifications operational temperature range.... -20...+60°c storage temperature range...... -20...+85°c Power supply type, min...... Double or reinforced supply voltage ......... 19.2...31.2 VDc Relay output pulse length, min....70 ms loop supply .......... >16.5 V @ 20 ma external loop supply voltage .... 5...26 VDc + external drop (Passive output) Mounting area .......... Zone 2 / Division 2 or safe area Mounting environment ...... Pollution degree 2 or better Safety accuracy the analogue output and relay output corresponds to the applied input within the safety accuracy.

  • Seite 52: Sensor Errors

    4.3.4 analogue output the connected safety Plc shall be able to detect and handle the fault indications on the analogue output of the 9116 converter by having a NaMUR Ne43-compliant current input. 4.3.5 Relay output the relay output shall only be connected to equiment which has a current limiting function of 2 a.

  • Seite 53: Functional Specification Of The Non-Safety Functions

    9116 UNiVeRsal coNVeRteR For RtD and linear resistance input sensors, cable resistances of up to 50 W per wire can be compensated if 3- or 4-wire connection is configured. For thermocouple sensors, cold junction temperature errors can be compensated, either by an internally mounted temperature sensor, or by an accessory connector with a built-in temperature sensor. the selection of cJc measurement must be done and verified by the end user. functional specification of the non-safety functions the status relay (terminal 33 and 34), error signal on power rail (terminal 91) and leD outputs are not suitable for use in any safety instrumented Function. Safety parameters RtD, tc, linR and Potentiometer input, current output Probability of dangerous Failure per Hour (PFH) 4.30e-08 Note Probability of failure on demand (PFD) - 2.82e-04 1 year proof test interval Proof test interval (10% of loop PFD) 4 years safe Failure Fraction RtD, tc, linR and Potentiometer input, Relay output Probability of dangerous Failure per Hour (PFH) 6.20e-08 Note Probability of failure on demand (PFD) - 4.03e-04 1 year proof test interval Proof test interval (10% of loop PFD) 3 years safe Failure Fraction Voltage input, current output Probability of dangerous Failure per Hour (PFH) 5.60e-08...

  • Seite 54: Hardware And Software Configuration

    Description of the “safe state”, relay output contact open (relay de-energized) Relay lifetime (Note 2 ) 100 000 times Note 1 : the 9116 contains no lifetime limiting components, therefore the PFH figures are valid for up to 12 years, according to iec 61508. Note 2 : the user must calculate the product lifetime with regard to the relay lifetime. Hardware and software configuration all configurations of software and hardware versions are fixed from factory, and cannot be changed by end-user or reseller. this manual only covers products labelled with the product version (or range of versions) specified on the front page.

  • Seite 55: Failure Category

    9116 UNiVeRsal coNVeRteR failure category failure rates (1/h) for RtD, tc, linR and Potentiometer input, current output Fail safe Detected 0.000e-0 Fail safe Undetected 2.78e-07 Fail Dangerous Detected 3.52e-07 Fail Dangerous Undetected 4.30e-08 failure rates (1/h) for RtD, tc, linR and Potentiometer input, Relay output Fail safe Detected 0.000e-0 Fail safe Undetected 3.59e-07 Fail Dangerous Detected 2.30e-07 Fail Dangerous Undetected 6.20e-08 failure rates (1/h) for Voltage input, current output Fail safe Detected 0.000e-0 Fail safe Undetected 3.95e-07 Fail Dangerous Detected 4.79e-07...

  • Seite 56: Periodic Proof Test Procedure

    Repair of the device and replacement of circuit breakers must be done by PR electronics a/s only. 12 maintenance No maintenance required. 13 Documentation for routing diagram the routing diagram is shown in section 16.2. 13.1 In general When configuring the 9116, you will be guided through all parameters and you can choose the settings which fit the application. For each menu there is a scrolling help text which is automatically shown in line 3 on the display. configuration is carried out by use of the 3 function keys: 1 will increase the numerical value or choose the next parameter 2 will decrease the numerical value or choose the previous parameter 3 will accept the chosen value and proceed to the next menu When configuration is completed, the display will return to the default state 1.0. Pressing and holding 3 will return to the previous menu or return to the default state (1.0) without saving the changed values or parameters.

  • Seite 57: Sensor/Cable Fault Information Via Display Front 4501

    9116 UNiVeRsal coNVeRteR 13.2.2 Sensor/cable fault information via display front 4501 When the function is enabled and supported by selected input type, sensor or cable faults are displayed as se.BR (sensor break) or se.sH (cable short-circuited). in case of sensor or cable fault the backlight flashes. this can be reset by pressing the 3 key. When the sensor or cable fault has been remedied, the device will return to normal operation. 13.3 advanced functions (aDV.Set) the device gives access to a number of advanced functions which can be reached by answering “Yes” to the point “aDV.set”.

  • Seite 58: Simulation (Sim)

    9116 UNiVeRsal coNVeRteR safety Manual 13.3.7 Simulation (SIm) it is possible to override the actual measured input signal by a simulated value. in the Rel.siM menu it is posible to simulate the relay state with out affecting the analogue output, by pressing . leaving the simulation menus, or disconnecting the 4501 device, will disable the simulation mode and bring the output back to correspond to the actual measured value. simulation is not possible in sil-mode. 13.3.8 Safety integrity level (SIl)
  • Seite 59 9116 UNiVeRsal coNVeRteR Pt.tYPe Pt sensor type (for seNsoR = Pt): 10 = Pt10 20 = Pt20 (No short circuit detection!) 50 = Pt50 100 = Pt100 200 = Pt200 250 = Pt250 300 = Pt300 400 = Pt400 500 = Pt500 1000 = Pt1000 Ni.tYPe Ni sensor type (for seNsoR = Ni): 50 = Ni50 100 = Ni100 120 = Ni120 1000 = Ni1000 tc.tYPe thermocouple type (for seNsoR = tc): tc.B = thermocuple type B tc.e = thermocuple type e tc.J = thermocuple type J tc.K = thermocuple type K tc.l = thermocuple type l tc.N = thermocuple type N tc.R = thermocuple type R tc.s = thermocuple type s tc.t = thermocuple type t tc.U = thermocuple type U tc.W3 = thermocuple type W3 tc.W5 = thermocuple type W5 tc.lr = thermocuple type lr cJc type for seNsoR = tc: iNt = internal cJc sensor measurement coNN = cJc connector measurement (accessory) Version No. V2R0...
  • Seite 60 9116 UNiVeRsal coNVeRteR safety Manual coNNec selected sensor connection type for RtD or linear resistance measurements (for seNsoR = Ni or Pt or iN.tYPe = liN.R): 2W = 2-wire 3W = 3-wire 4W = 4-wire if 2W or 3W is selected, the end user must ensure that the applied sensor wiring does not introduce failures exceeding the requirements for the safety application. R 0% 0% input range for linear resistance measurements (for iN.tYPe = liN.R). this value must be < (R 100% - minimum span), refer to 4.2.1 R 100% 100% input range for linear resistance measurements (for iN.tYPe = liN.R) this value must be > (R 0% + minimum span), refer to 4.2.1 UNit selected temperature unit for iN.tYPe = teMP...

  • Seite 61: Parameters Related To Relay Output

    9116 UNiVeRsal coNVeRteR 14.1.2 Parameters related to Relay Output Rel.UNi Relay Units (for iN.tYPe ≠ teMP): PeRc = Relay setpoint in percent of input range. DisP = Relay setpoints and hysteresis values relates to DisP.lo and DisP.Hi (display units) Rel.FUN Relay Function: oFF (Note 3 ) = Relay is always oFF PoW (Note 3 ) = Relay is always oN if power is applied eRR = Relay is activated when sensor error is present WiND = Relay is activated when input signal is between setP. lo and setP.Hi values setP = Relay is activated when input signal reaches setP value coNtac. Relay contact function: N.c. = Normaly closed relay contact (for Rel.FUN = setP) N.o. = Normally open relay contact (for Rel.FUN = setP) o.i.W = Relay contact open inside Window (for Rel.FUN = WiND) c.i.W = Relay contact closed inside Window (for Rel.FUN = WiND) setP. Relay setpoint value in Rel.UNi units for iN.tYPe ≠ teMP or in UNit for iN.tYPe = teMP. (for Rel.FUN = setP) setP.lo Relay setpoint low value in Rel.UNi units for iN.tYPe ≠ teMP or in UNit for iN.tYPe = teMP. (for Rel.FUN = WiND) setP.Hi...

  • Seite 62: Parameters Related To Analouge Output

    9116 UNiVeRsal coNVeRteR safety Manual eRR.act Relay sensor error action (for Rel.FUN = setP, WiND or eRR): only relevant if iN.tYPe = teMP, cURR and i.RaNGe = 4-20, PotM or liN.R and R 0% is ≥ 18. NoNe (Note 3 ) = sensor error detection Not enabled (Note 4 ), relay state at sensor error is undefined. (Not for Rel.FUN = eRR) oPeN = Relay contact is open at sensor error clos = Relay contact is closed at sensor error HolD (Note 3 ) = Relay contact holds the state as before sensor error occurred. (Not for Rel.FUN = eRR) oN.Del Relay oN delay from setP or setP.lo/Hi is crossed in units of seconds (for Rel.FUN = setP or WiND) oFF.Del Relay oFF delay from setP +/- HYst or setP.lo/Hi +/- HYst is crossed in units of seconds (for Rel.FUN = setP or WiND) Note 3 : Value not allowed if the relay is used in a safety application (eN.sil = Yes) and iN.tYPe = cUR and loop supply is used to supply a current input signal. Note 4 : error detection is enabled if oUt.eRR ≠ none, but relay state at sensor erroris undefined. 14.1.3. Parameters related to analouge output...

  • Seite 63: Verification Procedure

    9116 UNiVeRsal coNVeRteR oUt.lo selected temperature value for 0% output for iN.tYPe = teMP in units defined by the UNit parameter (°c or °F) Range is defined by the selected temperature sensor (seNsoR and tc.tYPe, Ni.tYPe or Pt.tYPe), but value must be less than oUt.Hi - minimum span. oUt.Hi selected temperature value for 100% output for iN.tYPe = teMP in units defined by the UNit parameter (°c or °F). Range is defined by the selected temperature sensor (seNsoR and tc.tYPe, Ni.tYPe or Pt.tYPe), but must be larger than oUt.lo + minimum span. ResP analogue output response time in seconds. Range is 0.0 to 60.0 seconds. Use.cal Use the applied process calibration values: No = the last performed process calibration is not used. the channel operates with accuracy as specified.

  • Seite 64: If No Password Is Set

    9116 UNiVeRsal coNVeRteR safety Manual 14.2.1 If no password is set action Display shows Press oK aDV.set set (aDV.set) to Yes and press oK setUP set setUP to sil and press oK eN.sil set eN.sil to Yes and press oK NeW.Pas set password to a number between 0 and coNFiG 9999 and press oK Verify (at this time the device starts operating oPeN->locK (Note 7 ) in sil mode with the entered configuration parameters!) Press oK to confirm verification of the oPeN- iN.tYPe >locK in the display Verify input type and press oK i.RaNGe Verify fixed input current range and press oK coNNec (oNlY if iN.tYPe = cURR) Verify sensor connection type and press oK UNit (oNlY if iN.tYPe = teMP and seNsoR = Ni or Pt...
  • Seite 65 9116 UNiVeRsal coNVeRteR action Display shows Verify cJc type and press oK V.RaNGe (oNlY if iN.tYPe = teMP and seNsoR = tc) Verify fixed input voltage range and press oK R 0% (oNlY if iN.tYPe = Volt) Verify input resistance 0% range and press oK R 100% (oNlY if iN.tYPe = liN.R) Verify input resistance 100% range and press oK UNit (oNlY if iN.tYPe = liN.R) Verify display units for 4501 and press oK Dec.P (oNlY if iN.tYPe ≠ teMP) Verify display decimal point for 4501 and press oK DisP.lo (oNlY if iN.tYPe ≠ teMP) Verify display value for 4501 at 0% input and DisP.Hi press oK (oNlY if iN.tYPe ≠ teMP) Verify display value for 4501 at 100% input and Rel.UNi press oK (oNlY if iN.tYPe ≠ teMP) Verify relay setpoint units and press oK Rel.FUN (oNlY if iN.tYPe ≠ teMP) Verify relay function and press oK coNtac. Verify relay contact function and press oK setP. (oNlY if Rel.FUN ≠ oFF or PoW) Verify relay setpoint and press oK setP.lo (oNlY if Rel.FUN = setP)
  • Seite 66 9116 UNiVeRsal coNVeRteR safety Manual action Display shows Verify relay activation direction and press oK HYst (oNlY if Rel.FUN = setP) Verify relay setpoint hysteresis and press oK eRR.act (oNlY if Rel.FUN = setP or WiND) Verify relay action on sensor error and press oK oN.Del (oNlY if Rel.FUN = setP, WiND or eRR and the selected input type and range support sensor error detection, refer to section 4.3.2) Verify relay oN delay and press oK oFF.Del (oNlY if Rel.FUN = setP or WiND) Verify relay oFF delay and press oK o.RaNGe (oNlY if Rel.FUN = setP or WiND) Verify fixed output range for current output oUt.eRR Verify fixed output value on detected sensor error oUt.lo and press oK (oNlY if iN.tYPe ≠ Volt, or iN.tYPe = cURR and i.RaNGe ≠ 0-20 ma) Verify temperature for 0% output and press oK oUt.Hi (oNlY if iN.tYPe = teMP) Verify temperature for 100% output and press oK ResP (oNlY if iN.tYPe = teMP) Verify analogue output response time and press oK cH1.cal Verify the use of applied process calibration values PassW. and press oK Verify password and press oK sil.oK...

  • Seite 67: If Password Is Set

    (refer to section 13.3 - advanced functions), it is mandatory that the accuracy of the device (and sensor, if applicable) are tested. 15 fault reaction and restart condition When the 9116 detects a fault the outputs will go to safe state, in which the outputs will be “de-energised”. if the fault is application-specific (cable error detection) the 9116 will restart when the fault has been corrected. Power cycle the device for bringing it out of safe state. Version No. V2R0...

  • Seite 68: User Interface

    9116 UNiVeRsal coNVeRteR safety Manual 16 user interface [01] set correct password [19] select oFF function - relay is permanently off [02] enter advanced setup menu? select PoWeR function - relay indicates power [03] select temperature input status oK select Potentiometer input select eRRoR function - relay indicates sensor select linear resistance input error only select current input select WiNDoW function - relay is controlled by 2 select Voltage input setpoints [04] select 0.0-1 V input range select setPoiNt function - relay is controlled by 1 select 0.2-1 V input range setpoint select 0-5 V input range [20] select Normally closed contact select 1-5 V input range select Normally open contact select 0-10 V input range [21] set Relay setpoint select 2-10 V input range [22] select action on decreasing signal [05]...
  • Seite 69 9116 UNiVeRsal coNVeRteR [58] Relay setpoint - Read only [59] select language [60] Use process calibration values? [61] set value for low calibration point [62] set value for high calibration point [63] enable Rail status signal output? [64] enable sil configuration lock? 0...20 ma is not a valid output range for sil operation [65] is channel using process-compensated calibration data? [66] configuration sil status (open / locked) [80] sensor short circuit [81] sensor wire breakage [82] Display underrange [83] Display overrange [84] input underrange [85] input overrange [86] input error - check input connections and reset power [87] output error - check input connentions and reset power...
  • Seite 70 9116 UNiVeRsal coNVeRteR safety Manual 16.2 Routing diagram Power up Fast setpoint adjustment and relay test 50.0 1 increase setpoint SETP. Txt 57 2 Decrease setpoint 3 save and exit the menu  1 and 2 simultaneously = change relay state 30.00 2-10 VOLT 12.00mA 0-10 LIN.R 1111 POTM 111.1 CURR 0000 999.9 0.2-1 11.11 TEMP (70 units) 9999 -199.9 1.111 0000 VOLT 2-10 UNIT 111.1...

  • Seite 71: Routing Diagram

    9116 UNiVeRsal coNVeRteR ROutInG DIaGRam if no key is activated for 1 minute, the display will return to the default state 1.0 without saving configuration changes. 1 increase value / choose next parameter 2 Decrease value / choose previous parameter 3 accept the chosen value and proceed to the next menu Hold 3 Back to previous menu / return to menu 1.0 without saving 999.9 DISP -199.9 PERC 100.0 DISP continued on the next page DISP.HI REL.UNI Txt 14 Txt 15 1.0 = Default state. line 1 shows 1.3 = only if input types support input status. line 2 sensor error check. toggels between process Not valid for these input value and UNit. line 3 signals: 0...20 ma and shows output and taG No. voltage. line 4 shows status for 1.4 = only if input signal is relay and communication and whether the device is temperaure.
  • Seite 72 9116 UNiVeRsal coNVeRteR safety Manual SETP WIND HOLD CLOS N.O. INCR 262.5 3600 3600 OPEN N.C. -200 DECR 0000 0000 NONE SETP N.O. 50.0 INCR NONE REL.FUN CONTAC SETP. ACT.DIR HYST. ERR.ACT ON.DEL OFF.DEL Txt 19 Txt 20 Txt 21 Txt 22 Txt 23...

  • Seite 73: Routing Diagram - Advanced Settings (Adv.set)

    9116 UNiVeRsal coNVeRteR 16.3 Routing diagram - MEM, DISP, PASS, LANG, advanced settings (aDV.Set) CAL, RAIL, SAVE SIM, SIL LOAD SAVE SETUP MEMORY Txt 43 Txt 44 A.OUT DISP TAG.1 A.OUT SETUP CONTRA LIGHT TAGNO DISP Txt 43 Txt 45 Txt 46...

  • Seite 74: Connections Diagram

    9116 UNiVeRsal coNVeRteR safety Manual 17 Connections diagram Power Rail supply and connections status relay 91 92 93 94 95 31 32 33 34 N.c. Gnd. Gnd. error signal +24 V +24 V Nc = no connection Inputs: *tc, tc, internal cJc RtD, 2-wire RtD, 3- / 4-wire sensor cJc connector 41 42 43 44 41 42 43 44...
  • Seite 75 Displays Programmable displays with a wide selection of inputs and outputs for display of temperature, volume and weight, etc. Feature linearisation, scaling, and difference measurement functions for programming via PReset software. Ex interfaces Interfaces for analogue and digital signals as well as HART signals between sensors / I/P converters ®...
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