Safety Warnings; Technical Data - Deca PULL-ARC 250 LAB Bedienungsanleitung

Instruction Manual
Read this instruction manual carefully before using the welding machine.
The arc welding systems referred to herein as "welding machines" are for industrial and
professional use.
Make sure that the welding machine is installed and repaired only by qualified persons or
experts, in compliance with the law and with the accident prevention regulations.
Make sure that the operator is trained in the use and risks connected to the arc-welding
processs and in the necessary measures of protection and emergency procedures.
Detailed information can be found in the "Installation and use of arc-welding equipment"
brochure: IEC or CLC/TS 62081.

Safety warnings

„ Make sure that the power socket to which the welding machine is connected is protected
by suitable safety devices (fuses or automatic switch) and that it is grounded.
„ Make sure that the plug and power cable are in good condition.
„ Before plugging into the power socket, make sure that the welding machine is switched off.
„ Switch the welding machine off and pull the plug out of the power socket as soon as
you have finished working.
„ Switch the welding machine off and pull the plug out of the power socket before:
connecting the welding cables, installing the continuous wire, replacing any parts in the
torch or wire feeder, carrying out maintenance operations, or moving it (use the carrying
handle on the welding machine).
„ Do not touch any electrified parts with bare skin or wet clothing. Insulate yourself from the
electrode, the piece to be welded and any grounded accessible metal parts. Use gloves,
footwear and clothing designed for this purpose and dry, non-flammable insulating mats.
„ Use the welding machine in a dry, ventilated space. Do not expose the welding machine
to rain or direct sunshine.
„ Use the welding machine only if all panels and guards are in place and mounted correctly.
„ Do not use the welding machine if it has been dropped or struck, as it may not be safe.
Have it checked by a qualified person or an expert.
„ Eliminate any welding fumes through appropriate natural ventilation or using a smoke
exhauster. A systematic approach must be used to assess the limits of exposure to
welding fumes, depending on their composition, concentration and the length of exposure.
„ Do not weld materials that have been cleaned with chloride solvents or that have been
near such substances.
„ Use a welding mask with adiactinic glass suited for welding. Replace the mask if
damaged; it may let in radiation.
„ Wear fireproof gloves, footwear and clothing to protect the skin from the rays produced
by the welding arc and from sparks. Do not wear greasy garments as a spark could set
fire to them. Use protective screens to protect people nearby.
„ Some parts of the spot-welder (electrodes arms and nearby areas) may reach
temperatures of over 65°C: suitable protective clothing must be worn.
„ Metal-working gives off sparks and splinters. Wear safety goggles with protective side
eye guards.
„ Welding sparks can trigger fires.
„ Do not weld or cut anywhere near inflammable materials, gasses or vapours.
„ Do not weld or cut containers, cylinders, tanks or piping unless a qualified technician or
expert has checked that it is possible to do so, or has made the appropriate preparations.
EMF Electromagnetic Fields
Welding current creates electromagnetic fields (EMF) near the welding circuits and
the welder. Electromagnetic fields may interfere with medical prostheses such as
pacemakers.
Suitable and sufficient measures should be implemented to protect those operators
having such aids. For instance, they should not be allowed to enter that area where
welding equipment is used. Any operator having such aids should consult their doctor
before coming close to an area where welding equipment is used.
This device meets the specific requirements of the product technical standard and is
intended for professional use in an industrial environment only. Compliance to expected
limits for human exposure to electromagnetic fields at home is not ensured.
Follow these strategies to minimise exposure to electromagnetic fields (EMF):
„ Do not place your body between the welding cables. Both welding cables should be on
the same side of your body.
„ Twist both welding cables together and secure them with tape when possible.
„ Do not wrap the welding cables around your body.
„ Connect the earth cable to the workpiece as close as possible to the area to be welded.
„ Keep your head and trunk as far as possible from the welding circuit. Do not work close to
the welder, or seated or leaning on it. Minimum distance: Fig. 7 Da = cm 50; db = cm.20
Class A equipment
This equipment has been designed to be used in professional and industrial environments.
950698-00 03/11/19
EN
If this equipment is used in domestic environments and those directly connected to a
low voltage power supply network which supplies buildings used for domestic purposes,
it may be difficult to ensure compliance to electromagnetic compatibility as the result of
conducted or radiated disturbances.
Welding in conditions of risk
„ If welding needs to be done in conditions of risk (electric discharges, suffocation, the
presence of inflammable or explosive materials), make sure that an authorised expert
evaluates the conditions beforehand. Make sure that trained people are present who
can intervene in the event of an emergency. Use the protective equipment described in
5.10; A.7; A.9 of the IEC or CLC/TS 62081 technical specification.
„ If you are required to work in a position raised above ground level, always use a safety
platform.
Additional warnings
„ Do not use the welding machine for purposes other than those described.
„ Place the welding machine on a flat stable surface, and make sure that it cannot move.
It must be positioned in such a way as to allow it to be controlled during use but without
the risk of being covered with welding sparks.
„ Do not lift the welding machine. No lifting devices are fitted on the machine.
„ Do not use cables with damaged insulation or loose connections.
Description of the welding machine
Portable system for arc welding of slots and pins. It can be used in body parts industry
for the repair of aluminium and metal components.
The welding machine is manufactured with the INVERTER electronic technology.
The current delivered is continuous.
Main parts Fig.1
A) Power cable.
B) ON/OFF switch
C) Connettore per Sd Card
D) Torch 3-pin socket.
E) Couplings for welding cables
F) Display
G) Welding parameter adjustment dial.

Technical data

A data plate is affixed to the welding machine. Fig. 2 shows an example of this plate.
A) Constructor name and address.
B) European reference standard for the construction and safety of welding equipment.
C) Symbol of the welding machine internal structure.
D) Symbol of the foreseen welding process: D1: MMA welding.
E) Symbol of the continuous current delivered
F) Input power required:
1˜ alternate single phase voltage, frequency F1
G) Level of protection from solids and liquids.
H) Symbol indicating the possibility to use the welding machine in environments
potentially subject to electric discharges.
I) Welding circuit performance.
U0V
Minimum and maximum open circuit voltage (open welding circuit).
I2, U2 Current and corresponding normalised voltage delivered by the welding
machine.
X Duty cycle. Indicate how long the welding machine can work for and how
long it must rest for in order to cool down. The time is expressed in % on the
basis of a 10 minute cycle (e.g. 60% means 6 min. work and 4 min. rest).
A/V Current adjustment field and corresponding arc voltage.
J) Power supply data.
U1 Input voltage (permitted tolerance: +/- 10%).
I1 eff Effective absorbed current.
I1 max Maximum absorbed current.
K) Serial number
L) Weight
M) Safety symbols: Refer to Safety Warnings.
„ Connections to the mains must be made by expert or qualified personnel.
„ Make sure that the welding machine is switched off and the plug is not in the power
socket before carrying out this procedure.
„ Make sure that the power socket that the welding machine is plugged into is protected
by safety devices (fuses or automatic switch) and grounded.
„ The device must be connected only to a supply system, with an earthed 'neutral' lead.
Assembly and electrical connections
¾ Assembly the detached parts found in the packaging Fig.5 .
¾ Check that the electrical supply delivers the voltage and frequency corresponding to
the welding machine and that it is fitted with a delayed fuse suited to the maximum
delivered rated current
TN systems
Fig.3
¾ P r o t e c t b y m e a n s o f a u t o m a t i c c i r c u i t b r e a k e r ( C c u r v e )
r a t e d : 1 6 A f o r 1 P h 2 2 0 / 2 3 0
The disconnection time in case of fault must not be higher than 0.4sec (for supply network
having a nominal voltage to earth of 230V) and should be evaluated at the installation:
if, due to installation conditions, the fault current becomes too low to properly operate
the circuit breaker, the use of an additional RCD (residual current device) may become
necessary (not on TN-C systems).
7
Starting up
o r 1 0 A f o r 1 P h 3 8 0 / 4 0 0 .