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2
a
KICK AXLE AND SHIFT SHAFT
1
3
1
4-53
REMOVAL POINTS
Kick axle
1. Remove:
• Kick axle assembly 1
TIP
Unhook the torsion spring 2 from the hole in
the crankcase.
Segment
1. Remove:
• Screw (segment)
• Segment 1
TIP
Loosen the screw using the T30 bit.
INSPECTION
Kick axle and ratchet wheel
1. Check:
• Ratchet wheel smooth movement 1
Unsmooth movement → Replace.
2. Inspect:
• Kick axle 2
Wear/damage → Replace.
Kickstarter segment gear and kick idle gear
1. Inspect:
• Ratchet wheel 1
• Kickstarter segment gear 2
• Kick idle gear 3
• Gear teeth a
Wear/damage → Replace.
Kick axle clip
1. Measure:
• Kick axle clip friction force (torsion spring)
Out of specification → Replace.
Use a spring gauge 1.
Kick axle clip friction force:
0.65 ~ 1.35 kg (1.4 ~ 3.0 lb)
ENG
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